Dashboard

Active Work Orders

3 delayed

Open RFQs

₹1.2M value

Pending QC

2 critical

Inventory Value

₹2.8M

+5.2% from last month

Production Overview

Recent Activity

Sarah Chen

Updated work order #WO-2024-001

2 hours ago

Mike Rodriguez

Created new RFQ for FRP tanks

4 hours ago

Lisa Kumar

Completed QC for batch #QC-2024-045

6 hours ago

Recent Work Orders

WO No.	Product	Quantity	Status	Due Date
WO-2024-045	FRP Acid Storage Tank - 40 KL	3	In Progress	Dec 15, 2024
WO-2024-044	FRP Cooling Tower - 500 TR	1	Completed	Dec 10, 2024
WO-2024-043	FRP Duct - 1200mm Ø	50	Ready	Dec 12, 2024

Sales & CRM

Open RFQs

₹1.2M total value

Quotes Sent This Month

+25% vs last month

Win Rate %

68%

Above industry avg

Expected Order Value

₹3.4M

Next 30 days

Sales Pipeline

Lead 8

ABC Chemicals

FRP Acid Tank - 20 KL

₹8.5L

Dec 20, 2024

Hot

PharmaCorp Ltd

FRP Ducting - 800mm

₹12L

Dec 25, 2024

Warm

Qualified 5

PowerGen Inc

FRP Cooling Tower - 500 TR

₹45L

Jan 5, 2025

Medium

Quote Sent 6

ChemTech Solutions

FRP Hood - 3m x 2m

₹6.2L

Dec 18, 2024

High

Negotiation 3

Industrial Pipes Ltd

FRP Pipes - 150mm Ø x 200m

₹15L

Dec 30, 2024

Urgent

Closed Won 4

WaterTech Corp

FRP Tank - 30 KL

₹10L

Dec 5, 2024

Won

Closed Lost 2

SteelFab Industries

FRP Hood - 4m x 3m

₹8L

Dec 1, 2024

Lost

Lead Details

ABC Chemicals

Chemical Manufacturing

Contact Person

Rajesh Kumar

Procurement Manager

rajesh@abcchemicals.com

+91 98765 43210

Recent Activities

Initial inquiry received

2 days ago

Site visit completed

1 day ago

Technical discussion scheduled

Today

Product Requirements

FRP Acid Storage Tank - 20 KL

Design pressure: 2.5 bar

Resin: Vinyl ester

Delivery: Dec 20, 2024

Products

Product Code	Product Name	Category	Dimensions	Resin Type	Fibre Type	Revision	BOM	Status
FRP-TK-001	FRP Acid Storage Tank	Tank	3000 x 4000 mm	Vinyl Ester	E-Glass	Rev. 2.3	BOM-2024-45	Active
FRP-PI-002	FRP Chemical Pipe	Pipe	150 x 6000 mm	Isophthalic	E-Glass	Rev. 1.8	BOM-2024-46	Active
FRP-DU-003	FRP Ventilation Duct	Duct	800 x 800 x 2000 mm	Bisphenol	E-Glass	Rev. 1.5	BOM-2024-47	Active
FRP-HD-004	FRP Fume Hood	Hood	3000 x 1500 x 2000 mm	Vinyl Ester	ECR-Glass	Rev. 2.0	BOM-2024-48	Inactive

Product Details

Basic Information

Product Code

FRP-TK-001

Revision No.

2.3

Dimensions

Diameter: 3000 mm

Height: 4000 mm

Volume: 20 KL

Materials

Resin: Vinyl Ester

Fibre: E-Glass

Lining: Chemical Resistant

Home > Engineering > BOM & Costing > FRP Acid Tank

FRP Acid Storage Tank – 50 KL

Product Code: FT-050KL | Revision: R2.1 | Status: Active

BOM Structure Tree

FRP Acid Storage Tank - 50 KL

Resin System

Isophthalic Resin - 180 kg

Cobalt Accelerator - 1.8 kg

MEKP Catalyst - 3.6 kg

Glass Fibre Layers

E-Glass Mat - 150 kg

Woven Roving - 120 kg

Fillers & Additives

Silica Fume - 25 kg

Nozzles & Hardware

DN150 Nozzle - 4 pcs

SS316 Flanges - 8 pcs

BOM Line Items

Item Code	Item Name	UoM	Qty	Scrap %	Rate	Line Cost
RS-001	Isophthalic Resin	kg	180	5%	₹285	₹51,300
GF-001	E-Glass Mat	kg	150	7%	₹180	₹27,000
WR-001	Woven Roving	kg	120	5%	₹220	₹26,400
CT-001	MEKP Catalyst	kg	3.6	2%	₹550	₹1,980
NZ-150	DN150 Nozzle	pcs	4	0%	₹2,800	₹11,200

Cost Summary

Material Cost

₹1,45,880

Labour Cost

₹28,500

Overheads

₹21,750

Total Cost per Unit ₹1,96,130

Recommended Margin % 25%

Suggested Selling Price ₹2,45,163

Procurement

Open Indents

+3 from last week

POs Pending Approval

Awaiting approval

On-Time Delivery %

87%

+5% last 30 days

Avg Lead Time

-2 days improvement

Indent No.	Department	Material	Quantity	Required By	Status	Approver
IND-2024-001	Production	Isophthalic Resin	2000 kg	2024-12-15	Pending	Rajesh Kumar
IND-2024-002	Production	E-Glass Mat	500 kg	2024-12-18	Approved	Priya Sharma
IND-2024-003	Production	Vinyl Ester Resin	800 kg	2024-12-20	In Progress	Amit Patel

Vendor Performance Snapshot

Reliance Industries

4.2/5

On-time: 89%

Rejection: 3.2%

Aditya Birla Chemicals

4.5/5

On-time: 92%

Rejection: 2.1%

Supreme Petrochem

4.0/5

On-time: 85%

Rejection: 4.5%

GRN Detail

GRN No.: GRN-2024-0156

Vendor: Reliance Industries

PO No.: PO-2024-089

Date: 2024-12-05

Status: QC Pending

Materials Received

Isophthalic Resin

2000 kg

Batch: IR-2024-089-A

E-Glass Mat

500 kg

Batch: EGM-2024-089-B

QC Parameters

Viscosity (cP)

Standard: 800-900

Gel Time (min)

Standard: 15-20

Color

Standard: Clear

Batch No.

Manufacturing Date

Expiry Date

Lot Creation & Classification

Accepted Qty

Rejected Qty

Hold Qty

Lot ID

Storage Location

QC Decision

Processing Timeline

GRN Created

QC Sampling

QC Completed

Stock Updated

Resin requires FEFO Critical Material

Outbound Tracking

Issue Voucher	Work Order	Material	Lot No.	Issued Qty	UoM	Store Location	Issued By	Status
IV-2024-089	WO-2024-156	Resin Isophthalic Resin	LOT-IR-2024-156-A	180 kg	kg	RM-Store-A-01	Rahul K.	Issued
IV-2024-090	WO-2024-156	Fibre E-Glass Mat	LOT-EGM-2024-156-B	150 kg	kg	RM-Store-A-02	Priya S.	Issued
IV-2024-091	WO-2024-157	Catalyst MEKP Catalyst	LOT-MC-2024-089-C	3.6 kg	kg	RM-Store-B-01	Amit P.	Partial
IV-2024-092	WO-2024-158	Hardware SS316 Flanges	LOT-SSF-2024-089-D	8 pcs	pcs	RM-Store-C-01	Rajesh M.	Issued

Consumption vs BOM

Isophthalic Resin 180/180 kg (100%)

E-Glass Mat 145/150 kg (97%)

MEKP Catalyst 3.2/3.6 kg (89%)

Returns & Scrap

Material	Returned Qty	Reason	Debit Note
E-Glass Mat	5 kg	Extra	DN-2024-045
MEKP Catalyst	0.4 kg	Process Loss	-

Inventory & Warehouse

Total Stock Value

₹2.4 Cr

Near Expiry Resin

450 kg

Slow-Moving Items

Stockout Risks

Filters

Item Code	Item Name	Category	Available Qty	Reserved Qty	Location	Lot Count	Ageing
RES-001	Isophthalic Resin	Resin	2,450 kg	300 kg	RM-Store-A1	5	45 days
FIB-E-120	E-Glass Mat 120 gsm	Fibre	1,200 kg	150 kg	RM-Store-B2	3	12 days
FG-TNK-50KL	FRP Acid Tank 50KL	FG	8 nos	2 nos	FG-Warehouse	8	7 days
HWD-BLT-001	SS316 Bolts & Nuts Set	Hardware	500 sets	50 sets	Hardware-Store	2	30 days

Raw Material Store

Capacity: 85% | Active Lots: 124

FG Warehouse

Capacity: 62% | Active Lots: 89

Chemical Store

Capacity: 78% | Active Lots: 45

Production Planning & Scheduling

Date Range to

Product Type

Plant/Line

Planned Hours

184

This Week

Available Hours

200

This Week

Utilization %

92%

By Oven/Mould

Work Orders Timeline

Mon 15

Tue 16

Wed 17

Thu 18

Fri 19

Sat 20

Sun 21

Mon 22

WO-2024-001

FRP Tank 40KL (2)

WO-2024-002

FRP Pipe 500mm (5)

WO-2024-003

Cooling Tower (1)

WO-2024-004

Wind Component (3)

Curing Ovens

Oven A1 - Large

85%

WO-2024-001 (6 hrs) → WO-2024-003 (8 hrs)

Oven B1 - Medium

92%

WO-2024-002 (4 hrs) → WO-2024-004 (6 hrs)

Mould Station 1

75%

Tank 40KL → Cooling Tower → Wind Component

Real-time Monitoring

Live production tracking

Schedule Board

Visual planning interface

Documentation

Process specifications

Manufacturing Execution

Job Card: JC-2024-001 WO: WO-2024-001 Product: FRP Acid Tank 40KL Qty: 2 Nos

Priority Order

Process Steps

Material Issue

Started: Jan 15, 08:30

Completed: Jan 15, 09:15

Duration: 45 mins

Lamination

Started: Jan 15, 09:30

In Progress - Layer 3/8

Curing

Estimated: Jan 15, 17:00

Duration: 8 hours

Demoulding

Estimated: Jan 16, 01:00

Duration: 2 hours

Finishing

Estimated: Jan 16, 03:00

Duration: 4 hours

Final QC

Estimated: Jan 16, 07:00

Duration: 1 hour

Current Operation

Lamination Process

Operator

Shift

Layer Number

Resin Mix Ratio

Time Taken (mins)

Remarks

Live Metrics

Pieces Completed

1/2

Rework Count

Scrap Qty

0 kg

Recent Notes

Layer 2: Thickness within spec

09:15 AM - Rajesh K

Resin mix adjusted for temperature

08:45 AM - Suresh P

Attached Images

Defect #1

Layer 1

Quality Check

Real-time inspection tracking

Control Room

Centralized monitoring station

Operator Station

Interactive work terminal